Navy Assessing New Aircrew Survival Vests Improving Safety, Readiness

October 22, 2023

The Naval Aircrew Systems Program Office (PMA-202) aircrew survival vest team is collecting data from ongoing fleet assessments to evaluate a new rotary wing and tilt rotor aircrew survival vest system intended to optimize aircrew performance with a lighter, less bulky and more ergonomically suitable solution. The team recently completed assessments of the new vest systems with Helicopter Mine Countermeasures Squadron 15 at Naval Station Norfolk, Va.

The Naval Aircrew Systems Program Office (PMA-202) aircrew survival vest team is testing new rotary wing and tilt aircrew survival vest systems that will optimize aircrew performance with a lighter, less bulky and more ergonomically suitable solution.

The team is evaluating the new vest systems for their ability to reduce instances of overheating, increase overall comfort and reduce the potential for short and long term back and neck injury of pilots and aircrew due to the bulkiness and imbalanced weight of the legacy systems.

“As mission lengths continue to increase, it’s an imperative that we integrate new design features and provide vest systems that meet fleet requirements in a comfortable, lightweight solution,” said Capt. Carey Castelein, PMA-202 program manager.


A number of MH-60R, MH-60S, MH-53E and CMV-22 pilots, aircrew and maintainers are currently assessing the vests to ensure the solutions meet their needs and enhance operational capability. Pilots and aircrew are flying with the new vest systems and providing real-time user input on what features work and what needs improvement.

“Through research, test and fleet assessments, our team will determine the best possible solution to optimize aircrew performance with a lighter, less bulky and more buoyant system, taking into account performance and user feedback,” said Cindy Stead, PMA-202 Aircrew Survival Vest team lead.

Each operator needs a comfortable vest that can be worn for long periods of time, does not cause overheating, distributes weight evenly, fits well, and enables the wearer to be highly mobile for in-cockpit visual scanning and physical movement. Additionally, vests need to be buoyant in post-crash survival and evasion scenarios.

The fleet assessments began on the West coast this summer and continue on the East Coast over the next few months. The Navy may potentially field multiple survival vests depending on aircrew mission after completion of fleet assessments.

About PMA-202 – The Naval Aircrew Systems program office (PMA-202) analyzes, develops, and delivers innovative solutions that optimize the effectiveness of warfighters, ensuring they are equipped with systems that directly support the aircrew, aviation maintainers, and aircraft passengers in the performance of their missions. The PMA-202 portfolio consists of personal protective equipment, combat survivability and perseverance, physiological episode protection, visual situational awareness, ejection and crash survivability and egress, and chemical biological defense exposure protection programs.

The Naval Aircrew Systems Program Office (PMA-202) aircrew survival vest team is collecting data from ongoing fleet assessments to evaluate a new rotary wing and tilt rotor aircrew survival vest system intended to optimize aircrew performance with a lighter, less bulky and more ergonomically suitable solution. The team recently completed assessments of the new vest systems with Helicopter Mine Countermeasures Squadron 15 at Naval Station Norfolk, Va.